Our sheep tend to spend much of the winter close to the hay feeders. While the fields remain open, the comfort of the shed and close proximity of food is too much of a draw.
Main deliveries of hay are stored in a large shed, but we keep a few bales near the feeders to make things easy for ourselves at top-up time. Up till now, these have been stored in a hurdled off corner of the shed. While this generally worked fine, it did mean carrying bales through a melange of sheep and a somewhat fraught effort to stack them. Fraught because once the hurdles were opened, some sheep saw this as an opportunity, particularly Yaar.
So this year, we decided to conjure up a better option, a hay storage facility both closer to where we park the trailer and closer to the feeders. Hay Bay 2 was born (Hay Bay 1 was added to our field shelter some years back, but since then we’ve moved the feeders closer to the house).
Now, I work full time so time was at a premium. Also, autumn was creeping in so the light evenings of summer were receding quickly. So, guess what I spent my weekends and holidays doing?
First was to lay a flat foundation, lifted from the ground to avoid damp. This involved much digging and levelling and siting of bricks. Smallholding seems to involve a lot of digging, measuring and moving stuff around, so I was no stranger to this.
Second was to build a raised floor. This comprised a pallette sawn to size with some planks added to fill the gaps.
Third was to build the framework. The shed needed to be sturdy (which eliminated all shop bought options at a stroke), the right size (ditto) and able to keep water from leeching through the walls (easier said than done). Of course, despite carefully crafted spreadsheets with macros to help me buy the right wood at the right length, I ended up short on the 4×2. Fortunately, I had some offcuts from earlier wood based projects lurking in the shed. Just enough and no more.
The second problem was that I changed the design at this stage. Originally, the idea was to have the roof level with the gap in the shed wall. But I decided, based on my experience of hay bay 1 (which leaked and so needed to be re-roofed), to integrated the roof with the shed. This meant I had to buy more wood after all.
The third problem was that my power saw decided that it had had enough, so I get a new one of those. Should have been easy, but the courier (DX) had yet to deliver any of the previous deliveries on the allocated day. I wondered what the excuse would be this time and, lo and behold, having claimed ‘no access’ more than once, this time the van suffered a ‘breakdown’. Hmm.
Nevertheless, it finally arrived and work continued.
A key part of this design was not to have a support column in the middle of the doors. Also, having learned from previous experience, I made the doors narrower. Wood’s tendency to settle and move can be a right pain when all of a sudden, that carefully aligned bolt is no longer aligned. Two very sturdy columns were put in place to support the doors along with large hinges.The doors themselves have four cross beams and plenty of screws so as to minimise any shape changing.
This was a satisfying part of the build, a series of straight cuts so no continually adjusting the saw. It wasn’t long before the walls were up. The doors took some careful measuring as, given soft wood’s propensity to warp, they ended up not exactly the size in the plan. But I was ready for that, so all went surprisingly smoothly.
After that, I lined the inside with a second ‘wall’ to keep the hay off the damp outer wall and added the roof. The only thing missing from the photos is the feeders which will be one or two metres from this new shed. A small step in making our lives easier.